The RST MBR40150A is a high-current planar Schottky barrier rectifier housed in a TO-220 through-hole package; it is a 40A/150V dual-diode common-cathode device. The device is manufactured based on the metal–silicon Schottky barrier principle, utilising a silicon epitaxial planar process. The chip surface has undergone an oxidation and passivation treatment and is covered with a metal overlay contact layer; an integrated guard ring structure is incorporated to provide protection against overvoltage stress. The TO-220 package features a three-pin design, with pins 1 and 3 serving as the anodes for the two independent diodes respectively, and pin 2 as the common cathode. The base of the package features a large-area metal heat sink pad, which can be mounted with a heat sink to achieve efficient thermal management. The package shell is moulded from epoxy resin; the material complies with the UL94V-0 flame retardancy rating. The pins offer good solderability and can withstand soldering temperatures of up to 260°C (for 10 seconds), whilst the tube packaging is suitable for automated assembly production.
In terms of electrical characteristics, the device has a peak repetitive reverse voltage (VRRM) of 150 V; when tested at an ambient temperature of 25 °C, the breakdown voltage (BV) is not less than 150 V (IC = 0.5 mA). The forward conduction characteristics are stable; at IF = 20 A, the typical forward voltage drop (VF) is 0.88 V, with a maximum not exceeding 0.96 V. This is higher than that of 60 V/100 V models, which is an inevitable result of the significantly increased barrier height associated with the 150 V high reverse voltage rating; however, it remains significantly lower than that of standard silicon rectifier diodes of equivalent specifications. The total rated average rectified output current is 40 A, with 20 A per leg; the non-repetitive peak surge current (IFSM) demonstrates excellent surge immunity under rated load conditions with an 8.3 ms half-sine wave. The reverse leakage current (IR) is controllable at VR = 150 V and TJ = 25 °C, rising in tandem at high temperatures of 125 °C, exhibiting the typical temperature-sensitive characteristics of a Schottky device. The operating junction temperature range is –55 °C to +175 °C, and the storage temperature range is –55 °C to +175 °C.
Based on thermal characteristics and derating analysis, the MBR40150A has a thermal resistance (RθJC) of approximately 2.1 °C/W, indicating the thermal conductivity efficiency from the chip junction to the package case. The forward current derating curve shows that as the case temperature (TC) rises from 25 °C, the permissible average rectifying current decreases linearly, dropping to zero at a case temperature of approximately 135 °C. The forward characteristic curve shows that, as the junction temperature rises from 25 °C to 150 °C, the voltage drop at a given forward current decreases slightly. The long-term surge curve indicates that the device’s surge withstand capability gradually degrades as the number of surge cycles increases; therefore, sufficient operating margin must be provided during design based on actual surge conditions. As Schottky diodes do not exhibit a minority carrier storage effect, their reverse recovery time is extremely short and is theoretically limited only by the charging and discharging of the junction capacitance; they therefore possess a natural advantage in high-frequency switching applications, with rectification efficiency far exceeding that of conventional PN-junction silicon rectifier diodes under high-frequency conditions.
In terms of packaging and reliability, the MBR40150A is housed in a TO-220 metal-sink through-hole package. The series also offers two additional package types: a TO-263 surface-mount version and a TO-220F insulated plastic-encapsulated version, to accommodate the mounting configurations and thermal management requirements of different equipment. The package pins utilise the industry-standard 2.54 mm pitch, ensuring compatibility with general-purpose power device assembly specifications. The bottom metal heat sink pad is bonded to the chip using high-temperature solder, capable of withstanding tens of thousands of thermal cycles at ΔTJ = 100°C. The internal wire bonding process is subject to full inspection and quality control, and the device undergoes 100% dv/dt surge testing and reverse avalanche characteristic verification prior to shipment. The device complies with the RoHS lead-free environmental standard and supports halogen-free custom versions, meeting the environmental compliance requirements of various electronic devices.
This device is primarily used for primary-side rectification and secondary-side synchronous rectification in medium- and high-voltage high-frequency switching power supplies rated at 150 V and below; with its 150 V voltage rating, it is suitable for 48 V and 72 V industrial DC bus systems; In high-power DC-DC converters, it functions as a freewheeling diode, providing a low-impedance discharge path for inductive loads and reducing switching losses; in servo drives, frequency converters and inverter circuits, it serves as a reverse-connection protection device, preventing reverse voltage from damaging the power circuit; in energy storage chargers and small-scale photovoltaic inverters, it performs the main rectification function, reducing system heat generation and energy loss; In industrial power supplies and telecommunications server power supplies, they can replace traditional fast-recovery diodes, thereby improving.

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